Drawings

Build from these drawings—not from marketing photos. Scroll the set; each figure is the measuring source.

Materials

Gather these before you cut. Optional items use unit optional or qty 0 for notes.

QtyUnitItemSpecNotes
1eachVessel5 gal (19 L) food-grade plastic bucket OR steel pail; clean; no prior toxic contentsUsed bakery buckets OK if washed; avoid unknown chemical pails
1eachLid kitBSF-5G-LID completed stock lip lid with max sub-lidSee /designs/5-gallon-lid/ — do not cut hatch into barrel wall
0note(in lid kit)Hinges ship with lid kitDo not double-count
1optionalStringCord or twine for pull-handle / rare wind tie-downUsually part of lid kit; optional extra
1lotStand (pick one)Cinder blocks / CMUs wedged to ~36° OR 25 mm steel tube OR 2×4 lumber frameBlocks = fastest patio hack; pad contact edges; clear high end for bottle + hanging lid
2optionalCradle straps50 mm metal band or rope/string to blocks or U-bolts + rubberWide contact for plastic; string-tie OK on block nests
1optionalPadSlit garden hose / rubber / cardboard on block edgesStops point-load cracks on HDPE
2optionalFlat-bar cradle rings (welded stand)Upper+lower formed flat bar + push-on EPDM edge trimPreferred over mesh basket; see modular open-cradle section
1lotDrain clusterMany ~4–8 mm at geometric low point (process modules)See rack-bucket kit; no interior mesh
1lotAeration holesSparse ~4–6 mm on sides + upper curve when tilted (mid shell) (process)Keep off ground-facing bottom curve—nothing should drain/fall out
1lotAdult entry ports~7–9 mm (under 10 mm) in open-end / top third on sides + upper curve (process)Adults fly in to oviposit; never on bottom curve when at 36°
1eachLeachate catch trayShallow tote / roasting pan / oil drip pan under low-end drain clusterRequired companion—not frass tea; empty/rinse on schedule; optional cloth over pan only (never inside bucket)
1eachHarvest adapter28-400 PET bottle thread through UNDERSIDE ~20 mm past metal band~20 mm past metal band; PET 28-400 preferred
1eachCollection bottle1–2 L PET bottle; bottom cut off; hangs DOWN under high endReplace when dirty
1rollSealantSilicone (food-contact rated if available)Harvest port only—not for drain mesh
12eachFastenersM6×25 mm bolts + nylock nuts + washersFrame and cradle
1setToolsDrill; 4–9 mm bits; deburr tool; level; inclinometerFile metal burrs before use

Optional spreadsheet download: materials.csv

Design: BSF-5G-TILT-30
Version: 1.3.0
License: CERN-OHL-P-2.0

Upcycle a 5-gallon (19 L) bucket or pail into a self-harvesting larval unit. The vessel lies on its side, raised on legs, tilted 36° from horizontal. The inner floor/wall acts as the harvest ramp (within the 28°–45° range cited in field literature). Prepupae crawl up the incline and drop into a hanging collection bottle under the high end; leachate leaves through drilled holes clustered at the low point—no drain mesh.

Cross-cutting rules: /articles/tank-design/. Hub scale: modular unit (per-bucket math).

Two bucket roles

Role Adaptation Use
Collection bucket Intact shell + lid kit Route / kitchen pickup; dump at hub; wash; reuse
Rack / process module rack bucket shell + lid kit Standalone stand or modular rack cradle

Same stock 5-gal SKU—do not drill route pails. The two kits above are what make bakery buckets work in modular and municipal settings. Cinder-block standalone = rack bucket + block stand (not a third vessel type).

Leachate tray

Drains empty into a catch tray/pan under the low end (standalone) or into PVC → shared sump (modular)—never onto the floor. Leave clearance under the high end for the hanging bottle and hanging-open lid. Empty/rinse on a schedule; liquid is leachate, not frass tea.

Standalone tray (BOM sketch)

Qty Item Notes
1 Shallow tote, roasting pan, or oil drip pan Width under drain cluster; height clears ground when pail is at 36°
Optional screen/cloth over tray only Keeps debris out of pan—not inside the bucket

Exact tray SKU is local hardware; mark clearance on the side-elevation drawing when redrawing trays.

Capacity planning

Public summary: /designs/5-gallon/#capacity-planning.

Constants (planning defaults)

Symbol Value Meaning
V_nom 19 L Nominal 5-gal shell
V_act ~10 L Active wet bed in tilted low-end pool (~50% steady fill)
F_lo 0.5 kg/day Wet feed — conservative (learning / dilute coffee blend)
F_mid 0.8 kg/day Wet feed — mid (mixed trim, hub planning default)
F_hi 1.2 kg/day Wet feed — aggressive (dense, well-managed)

Rack module (vertical tier in modular stack): same F_* band; V_act ~8.5 L per module. See modular unit capacity.

Substrate volume ≠ daily throughput. Larvae limit kg/day.

By feed profile (one tilted drum)

Feed profile Typical wet kg/day Notes
Tier-A coffee (per module) 0.5–0.8 Feed rate into one bucket with SCG blend—not café output. Cafés often generate ~8–10 kg wet SCG/day (claim); blend ingredient (economy)
Mixed kitchen trim 0.8–1.2 F_midF_hi; ~one household sorted stream (~0.5 kg/day mid from UNEP-based planning)
Animal tailings (chicken, pig) 1–2+ Common on mature farm-compound drums—often above coffee-route defaults (waste stream)

Ramp feed to observed consumption. Hub sizing uses the conservative per-module band unless you have field logs. Source generation ≠ module capacity—size module counts from café/restaurant/household generation claims on the research hub and municipal rollout.

Concept

        [ LID KIT — sub-lid in stock lip lid ]
              |  hangs open on tilt; string/latch optional
    ----------+----------  high end (open / lid)
   /                       \
  |   substrate ~~~~~        |  36° tilt — crawl uphill
   \                       /
        | harvest bottle     hangs UNDER high end (6-o'clock)
        V pointing down
         o o o drilled drains  clustered at low point → catch pan
    ========================  legs / cradle / cinder-block wedge
  • Head (high end): build the lid kit—cut a hinged sub-lid into the stock lip lid (same part for kitchen collection and rack modules). Do not cut a feed hatch into the curved sidewall.
  • Process shell: follow rack bucket for harvest + drains when this unit is a process module (collection pails stay undrilled).
  • Harvest port: on the underside of the shell (ground-facing / 6-o’clock), ~20 mm (~¾ in) past the metal band (toward the closed end). Bottle hangs down; prepupae crawl up the incline and drop into it.
  • Drain / aeration / adults: dense 4–8 mm drain cluster at the geometric low point; separate ~4–6 mm aeration holes around the shell; ~7–9 mm adult entry ports (under 1 cm) in the open-end / top third, all around—no interior mesh.
  • No separate PVC ramp — drum tilt supplies climb angle.

Dimensions (typical US 5-gal bucket)

Parameter Value
Axis length (bucket on side) ~368 mm (14.5 in)
Leg height difference (36° tilt) ~216 mm (8.5 in)
Harvest hole center from head ring ~20 mm past metal band
Drain cluster Dense near lowest point on low-end underside

Tune harvest height after first cycle if larvae stop short of the port.

Tools

Drill, assortment of bits (~4–9 mm), deburr file, silicone gun (harvest fitting only), welder or lumber screws, inclinometer, marker, square. Lid kit: knife/jigsaw, strap hinges, optional string/latch (see 5-gallon-lid).

Build sequence

1. Inspect the vessel

  • Food-grade plastic or clean steel pail only.
  • Reject containers that held solvents, pesticides, or unknown chemicals.
  • Wash and dry.

2. Build the stand

Target: high support at the lid/open end, low support at the closed bottom. Height difference between cradle centers ≈ axis × sin(36°)216 mm for a standard US 5-gal. Leave clearance under the high/lid end for the hanging harvest bottle and for the lid to swing open downward. Confirm 36° ± 2° (band 35–38°) with an inclinometer (phone app is fine). Soften any hard edge that bears on plastic (hose scrap, rubber, folded cardboard)—point loads crack pails.

Option A — Cinder-block wedge (fastest hack)

Wedge the bucket between concrete blocks / CMUs (local “bloques”) so the shell sits at ~36°. No welding, no lumber cut list.

  • Common 8×8×16 in (≈200×200×400 mm) blocks work: e.g. one course under the low/tail and two courses (or one course + a half/turned block) under the high/head, then nudge spacing until the inclinometer reads ~36°. Exact stack depends on block size—tune by angle, not by a fixed BOM.
  • Seat the shell in the hollows or on padded flat faces so contact is wide. Optional scrap wood or rubber “saddle” on the block so the pail does not rock on a sharp edge.
  • Keep a gap under the high end for the hanging bottle and hanging-open lid. Slide the leachate catch under the low end between blocks.
  • On soft ground, put blocks on a scrap plank or packed gravel so they do not sink unevenly and kill the angle.
  • Strap or string the pail to the blocks if kids, dogs, or wind can knock it—friction alone is a learning-unit compromise, not a permanent outdoor guarantee.

Best as a low-cost first standalone stand before paying a welder. Same drilled bucket becomes a rack module later; only the stand changes.

Option B — Lumber or welded frame

  • See drawings/side-elevation.svg.
  • High pair of legs at the head; low pair at the tail.

Welded frame (preferred cradle): 25–50 mm square tube legs with upper + lower formed flat-bar rings and push-on EPDM edge trim on the contact edges (same recipe as the modular open cradle). Add a head stop so the pail cannot slide downhill. Skip expanded-mesh baskets and peel-prone adhesive neoprene for outdoor damp use.

Lumber frame: 2×4, lag screws, same geometry; pad contact with hose scrap or EPDM if available. Prefer this (or blocks that are tied down) when the unit lives in a busy yard long-term.

3. Drainage and aeration (process modules only)

Collection / kitchen pails: skip this step—leave the shell intact.

Process / rack modules: follow 5-gallon-rack § drains, aeration, and adult entry. Summary: dense 4–8 mm low-corner drains; side/upper aeration (off bottom curve when tilted); ~7–9 mm adult ports in the open-end third; no interior mesh; optional barb for PVC. Slide leachate catch under the cluster. See /articles/leachate/.

4. Head access (lid kit)

Build BSF-5G-LID: cut a sub-lid into the stock lip lid, hinge so it hangs open on a 36° rack, optional string or latch. Same lid on collection and process shells. Do not cut a hatch into the curved barrel wall.

5. Harvest bottle port (process modules only)

Collection pails: skip.

Process / rack modules: follow 5-gallon-rack § harvest—near-rim underside hole ~20 mm past the metal band, threaded bottle connector, bottle hangs down under the high end. Leave cradle clearance for bottle + open sub-lid.

6. Mount and leak test

  • Seat bucket in cradle or block nest; strap or string snug, not crushing.
  • Pour 4 L water; check drains and harvest fitting for weeping.
  • Fix before adding feed. Confirm the lid swings open and hangs clear of the stand/blocks.
  • Re-check tilt after the first wet load (blocks can settle).

7. Startup

  • Shade under roof or tarp (/articles/tank-design/ — shelter section).
  • Start with 1–2 kg wet feed and torn plain cardboard; a few active larvae are optional (attractant smells only)—see /guides/setup/#seed-a-new-bucket.
  • First self-harvest often 2–4 weeks (extension guides).
  • If migration is weak, verify moisture (~70–80% wet basis) and tilt (stay in 35–38°).

Plastic vs metal

Plastic bucket Steel pail
Drilling Easy; deburr File all burrs; optional weld-on bosses
Heat Keep out of direct sun Can overheat in sun — shade mandatory
Cradle Flat-bar rings + EPDM trim (see modular) Can weld saddles; pad blocks
Rust N/A Paint exterior if outdoors

Maintenance

  • Clear clogged drain holes with a stick or re-drill nearby if needed (no mesh to rinse).
  • Replace collection bottle if fermented or cracked.
  • Stir surface crust through the open lid weekly.
  • Re-check tilt after bumps, rain washouts, or block settling.

Files

File Purpose
bom/materials.csv Bill of materials
drawings/side-elevation.svg Side view, leg heights, underside bottle
drawings/harvest-port.svg Underside bottle thread detail
drawings/drain-pattern.svg Low-point drill cluster
geometry/stand.scad Parametric leg height calculator

References

Tank design article and linked DIY guides: /articles/tank-design/.